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Deadband

Open

High Limit

Process

Variable

Low Limit

Setpoint

Reset

Closed

50 C

20 C

Deadband

Closed

Reset

Setpoint

Open

Temperature switch and

controller testing in the field

Temperature switches and controllers are

commonly used in small processes and in control

loops where a programmable logic controller

(PLC) or larger distributed control system (DCS)

are not warranted.

Temperature controllers provide both switching

capability based on rising and dropping

temperatures, as well as a local indication of the

measured temperature.

Most temperature controllers have some form of

tuning, using damping and PID (Proportional,

Integral and Derivative values) for smoothing out

the measured process temperature,

reducing variability.

The terminology around switches can be

confusing. The set state of the switch is the

action the switch takes when an input stimulus

above or below a specified value is applied. This

stimulus can prompt an action such as closing

a switch, which in turn starts or stops a motor,

or opens and closes a valve. The reset point

is considered the relaxed state of the switch,

which is typically referred to as “Normally Open”

or “Normally Closed.” This describes the default

condition of the switch. Lastly, deadband is the

band of temperature equal to the difference

between the temperatures where a switch sets,

and resets. See illustration at left.

7526A

Precision Process

Calibrator

See pg 5

726 Precision

Multifunction

Process

Calibrator

See pg 6

754

Documenting

Process

Calibrator

See pg 5

714B

Thermocouple

Temperature

Calibrator

See pg 17

712B RTD

Temperature

Calibrator

See pg 17

Suggested test tools

54

Temperature Applications